How Auriga IT Helped NHAI Unlock the Power of Real-Time Data & Analytics

Client: Indian Highway Management Company Limited | IHMCL | NHAI

Scope: 1200+ Toll Plazas | 20M+ Transactions per Day | 10TB+ Video Data Daily

Domain: IoT | Cloud Data Lake | Video Analytics | Real-Time Monitoring | BI

Solution: Toll Monitoring Control Center (TMCC)

Bringing Intelligence to India’s Highway Infrastructure

Managing toll operations across India’s vast national highway network is a monumental challenge. With 1200+ toll plazas generating huge daily revenues, the National Highways Authority of India (NHAI) needed a centralized, data-driven approach to streamline operations, minimize downtimes, and ensure strict compliance with government mandates.

Auriga IT partnered with NHAI to envision and implement the Toll Monitoring Control Center (TMCC) — a cutting-edge platform that leverages IoT, cloud architecture, video analytics, and real-time BI to empower decision-makers and ground operators alike.

The Problem

Disconnected Systems, Delayed Actions — A Bottleneck to National Efficiency

India’s national highways are not just roads — they’re economic arteries. With 1200+ toll plazas collecting thousands of crores in revenue annually, any inefficiency directly impacts national logistics, public satisfaction, and fiscal governance.

However, NHAI was struggling with:

• Isolated and fragmented systems:
  Toll Management Systems (TMS) were deployed by various vendors across plazas with no unified view of equipment performance or toll collections.
• Delayed problem identification:
  When a boom barrier, RFID scanner, or camera malfunctioned, it often went unnoticed for hours or days, leading to traffic congestion, revenue leakage, and public grievances.
• Lack of centralized analytics:
  While tolls generated millions of transactions daily, there was no centralized analytics platform to identify anomalies, predict issues, or drive data-backed governance.
• No visibility into vehicle-level intelligence:
  With no real-time video analytics, vehicle classification, evasion detection, or fraud detection was virtually impossible.

For a mission-critical infrastructure like NHAI, these limitations threatened its ability to ensure reliable service delivery, revenue assurance, and compliance with national mandates like 100% ETC lane uptime.

“Solving this wasn’t a technology upgrade — it was a national necessity.”

The Solution

A Scalable, Cloud-First, Intelligence-Driven Toll Command Platform

To tackle this challenge at a national scale, Auriga IT architected and delivered a robust, modular solution called the Toll Monitoring & Control Center (TMCC) — blending IoT, AI, cloud data engineering, and real-time BI.

Technical Building Blocks

IoT-based Real-Time Equipment Monitoring

• Deployed industrial-grade IoT devices at each toll plaza to monitor health of boom barriers, RFID readers, CPUs, and ANPR cameras
• Continuous status ping to the cloud, enabling centralized visibility
• Threshold-based alerting system (e.g., alerts after 3 minutes of downtime)

Cloud-Based Toll Data Lake

• Designed a distributed cloud-native data lake architecture
• Integrated live feeds from TMS, NPCI, traffic surveys, Sukhad Yatra app, and mobile apps
• Processes 20M+ daily transactions using streaming ETL pipelines
• Ensured scalability via containerized microservices and autoscaling

Business Intelligence & Predictive Dashboards

• Built a custom BI platform with dashboards for toll performance, equipment uptime, traffic volume, and revenue trends
• Integrated forecasting algorithms to predict failures, peak congestion windows, and revenue anomalies
• Enabled reporting and analytics at every stakeholder level — from on-ground operators to central policy makers

Platform Highlights

A Country-Scale Intelligence Platform for Toll Infrastructure

The Toll Monitoring Control Center (TMCC) is not just a monitoring tool — it is a robust, intelligent, and scalable digital infrastructure backbone that supports NHAI’s toll operations across the country. Built for high performance, modularity, and interoperability, TMCC redefines how national infrastructure is governed using technology.

Seamless Integration with Heterogeneous Systems

The platform is vendor-agnostic and has been integrated with multiple Toll Management Systems (TMS) deployed by various agencies across India.

• Unified interface for all toll plazas, regardless of vendor stack
• Ingests structured, semi-structured, and unstructured data
• Connects with external systems like NPCI (FASTag), traffic surveys, and public mobile apps

Result: One common control layer over diverse field deployments

Deployed at Scale – 1200+ Toll Plazas

The solution is fully operational across all NHAI-managed toll plazas in India.

• Covers national highways across all geographies
• Manages real-time telemetry for tens of thousands of edge devices
• Supports millions of concurrent data streams without compromise on performance

Result: Nationwide digital control over toll infrastructure

24×7 Command & Control Center Operations

The platform powers a centralized Command & Control Center (CCC) that runs round the clock.

• Real-time dashboards for equipment health, lane uptime, traffic movement
• Alert mechanisms to reduce Mean Time to Detect (MTTD) and Mean Time to Resolve (MTTR)
• Escalation and reporting workflows tied to SLAs

Result: Rapid response to issues and continuous infrastructure vigilance

Real-Time Data Synchronization & Stream Processing

TMCC handles live synchronization from hundreds of toll plazas simultaneously.

• Built on distributed stream processing frameworks (e.g., Apache Kafka, Spark Streaming)
• Ensures minimal latency and high fault-tolerance
• Handles over 20 million transactions per day with high throughput and resilience

Result: Always up-to-date and responsive system operations

Modular, Extensible, and Future-Ready Architecture

The system is designed with plug-and-play extensibility in mind.

• Microservices-based architecture using containerization (e.g., Docker, Kubernetes)
• Scalable compute layer on cloud (auto-scaling enabled)
• Easily extendable to incorporate toll-related innovations like dynamic pricing, congestion prediction, digital enforcement, etc.

Result: Built to evolve with India’s highway modernization vision

Unified Intelligence Layer for All Stakeholders

From toll booth operators to policy makers at the ministry level, TMCC provides custom dashboards and insights.

• KPI dashboards, anomaly detection, revenue forecasts
• Role-based access control (RBAC) for different stakeholder views
• Visual alerts, historical trend analysis, and exportable reports

Result: Data democratization and visibility for better decision-making

Measurable Impact

From Fragmentation to Full Visibility

Our Expertise in Action

Engineering the Digital Spine of National Highways

Delivering a solution of this scale — across 1200+ toll plazas, ingesting over 20 million daily transactions, and managing real-time IoT telemetry and video feeds — required deep expertise across a spectrum of cutting-edge technologies. At Auriga IT, we brought together our best-in-class engineering, data science, and cloud architecture capabilities to make it happen.

Here’s how our expertise translated into real-world impact:

End-to-End Data Engineering Mastery

We built a high-performance data ingestion and processing pipeline capable of handling massive volumes of structured and unstructured data from over 1200 distributed nodes in real time.

• Built a cloud-native, fault-tolerant data lake capable of handling >20M transactions/day
• Streamed and processed live data using tools like Kafka, Spark Streaming, and cloud-native ETL pipelines
• Established data governance standards and built pipelines for ETL, deduplication, anomaly detection, and archival

Our strength: Designing scalable, low-latency data infrastructures at scale

Applied AI & Video Analytics at the Edge

Using our advanced computer vision capabilities, we transformed raw video streams into actionable intelligence.

• Used deep learning models (YOLO, SSD) for vehicle classification, counting, and anomaly detection
• Deployed GPU-enabled processing pipelines that handle 10TB+ of video feeds daily
• Enabled detection of lane misuse, vehicle type mismatch, and suspicious behavior in real time

Our strength: Deploying production-grade AI models that deliver real-time results

Cloud-Native System Design

Auriga IT leveraged its expertise in cloud platforms (AWS, Azure, GCP) to create a highly available and scalable backend.

• Used containerized microservices to build modular components
• Implemented auto-scaling, load balancing, and role-based access control (RBAC)
• Ensured disaster recovery, 99.9% uptime, and secure access through cloud-native best practices

Our strength: Delivering resilient cloud infrastructure built for government-scale workloads

Data-Driven Business Intelligence

We created a powerful BI layer that puts real-time insights in the hands of every NHAI stakeholder — from field staff to central governance teams.

• Integrated custom dashboards using tools like Power BI, Tableau, and custom-built UI frameworks
• Built predictive models for equipment failure, congestion patterns, and revenue forecasting
• Delivered role-based visualizations, live alerts, and automated compliance reports

Our strength: Turning raw data into intelligent, decision-ready insights

Domain Understanding & Government Collaboration

Having worked on multiple large-scale public sector technology initiatives, Auriga IT understands the unique operational challenges, security requirements, and policy implications of government infrastructure.

• Built strong coordination processes with IHMCL, NHAI, and empanelled TMS vendors
• Delivered solutions aligned with national mandates like 100% ETC lane uptime, FASTag adoption, and public grievance redressal
• Ensured compliance, audit-readiness, and interoperability across diverse stakeholder systems

Our strength: Navigating complex stakeholder environments while ensuring technical excellence

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